mercruiser alpha one gen 2 oil leak

For a better experience, please enable JavaScript in your browser before proceeding. Sign up for a new account in our community. Meters, Marine Electrical Panels Gear Lube Reservoir Fitting, 22-861150T02Gear Lube Fitting fits in the transom shield of both Alpha and Bravo Stern Drives. Hope this helps ;https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube, Filled from bottom to vent hole, put in plugs, than filled reservoir from top. Drain the oil, separate the halves, check for the gasket. The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. Hitches, & (see picture below) Now the oil will drain into your drip pan. You did not state when you installed the vent screw & seal washer. Mercruiser aplha 1, mercruiser oil leak, mercruiser outdrive water in gear oil Quick and Easy AboutPressCopyrightContact usCreatorsAdvertiseDevelopersTermsPrivacyPolicy & SafetyHow. How to detect an upper drive seal leak in an Alpha One gen 2 drive without the need to lift the boat or split the leg Also the hull and transom drying out from not being used can also cause shrinkage which can leak to leaks in this area of the transom where the Sterndrive is bolted onto.We show you where we found our Mystery Leak and solved it with a quick easy $2 bead of Marine Adhesive Silicone and it solved the Problem!Eventually when we remove the sterndrive and housing some years down the track we will install a new foam seal and gasket and do it all properly, but for now and this season and probably the next this should hold out the small pin hole leak that was trickling water into our boatHope you found this video useful and it helped to solved the Mystery leak into your Boat fitted with Mercruiser Outdrive Stern Drive Alpha 1 SeriesClick LIKE and SUBSCRIBE to see more helpful videos like this Please check with your local mechanic to clarify that this is the correct part you need. With the drive removed it is a good time to replace bellows, impeller, u joints and gimbal bearing at the least. For a better experience, please enable JavaScript in your browser before proceeding. They said all the seals in the stern drive were dried out and crumbling. I borrowed my buddies 3 jaw slide hammer so i think im good in that department. I have gear oil leaking between the transom and housing. Ropes, Boat Forums, Find This is what I found in the bellows and it is gear oil.Sent from my SM-J737V using Lake Ontario United mobile app, You need to be a member in order to leave a comment. Share on Twitter. Thanks. I just spent $200 for all seals and gimble and i forgot to get the big upper drive gasket so i have to back to action today. Rafts, Paddle Systems, Marine Plumbing All times are GMT-8. All, Anchor & Drive/gear lube is the same thing. The drive probably needs new seal(s) & a pressure/vacuum test to confirm that's the only source of leakage. Trying to go boating with my family today and while removeing the cover i found small puddle of gear lube under the lower unit coming from small hole in front section of the lower unit. Towers, Tow Ropes & That will make the leak - leak even more as the bubbles will force more oil out. Did you get good placement of the o ring that goes between the upper and lower halves? Deals, Camping & RV I am wondering if this is normal to fill any leftover spaces in the out drive up to the reservoir. For a better experience, please enable JavaScript in your browser before proceeding. Terminal However, I believe its on the port side where your circle is on the starboard. Biminis, RV & Trailer Shop We have 3 different membership levels available. Zincs, Generator Shift shaft or input shaft seal, just did both on mine this year, need to get drive pressure tested to be sure. If water is leaking into the bilge and its not from an engine hose then its most likely the shift cable or driveshaft bellows. I am not sure how to remove this hose other than just pulling it off, if possible. I have an early 2000s Bayliner BR175 with a Mercruiser Alpha One engine. Share this conversation. PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. I have oil leaking out of my water intake slots on the sides of my 1994 merc cruiser alpha stern drive lower unit. Deals, Trailering Harware, Marine Nuts, Bolts, & Watch your shift shaft and speedo tubing if it's internal. Shop Wholesale Marine now! Covers, Boat Seat Also, you didn?t state the number of times you had to refill the reservoir. The rusty u joints are most likely a lack of maintenance because it'd be milky if water was getting in. A pressure test by a competent shop would be a reasonable start. This very large foam gasket is often not inserted or installed correctly and can leak water from the ocean into your boat. Category: Boat. It has a Mercruiser 5.0L Alpha. I removed the lower unit to check the seals in the shift shaft and to replace the impeller and water pump gaskets. Thanks for your help. Here's an Idea that I will try this weekend: CREATE Fishing Lures, Fishing Rod Holders & John, Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. Trying to decide weather to top it off and go out for a few hours or not. Software, Digital The classic source of water as you describe it is the lower shift cable bellows. Second the area you circled is the trim cylinder which would leak trim fluid from the trim pump not gear lube. I have not removed the hinge pins to remove the ring. pulled in is just filling the voids since I didn't pump past the vent screw.Sent from my SM-J737V using Lake Ontario United mobile app. Dock, Cabin and how bad if I continue to use as is. Boat Gel Coat - Spectrum Color, Pumps and Interesting timing on this one. I should have continued to pump in more after I put in the top vent screw until the reservoir started to fill. Mercruiser 5.7L EFI alpha 1 Gen 2 drive The leak is coming from the lower portion of the keyhole area - not the large bore where the u-joints and yoke pass through - the lower portion. Riptide Terrova 80 Trolling Motor w/i-Pilot & Bluetooth, Inflatable Dial Indicator 91-58222A1. Breakers, Power Packs & Jump The hydraulic trim adjustment rams are repairable by lowering the drive to remove most of the hydraulic fluid then removing the end cap and installing new O-rings. They tell me the loss of drive oil we've been having is the result of a bad seal on the drive shaft. Boat Repair, Boat Paint & Cable, Marine Batteries & Watch videos, get a manual. The gear oil seems to be leaking down the feed tube most likely from the connector outside of the boat.. Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. tolerant to moisture). This Old Boat Mercruiser Alpha 1 Gen 2 out drive oil reservoir. for Sale, Buy A Motors, Fishing Downriggers & Storage From the small holes on the side of the lower unit (are these - Answered by a verified Marine Mechanic . How many special tools are required to do this? I need guidance on replacing the water pump impeller on a 1998 Mercruiser . Got the drive off. The gear oil leak seems to be coming from the Valve that feeds the upper unit. Covers, Boat Cover Thank you very much for the replies. Next, remove the side vent plug. Just bought boat and previous owner said Ask an Expert Car Questions Boat Mechanics Disclaimer: Information in questions, answers, and other posts on this site ("Posts") comes from individual users, not JustAnswer; JustAnswer is not responsible for Posts. The upper seals and impeller stuff isn't hard and all the seals should only fit what they're intended for. Genuine Mercury Marine parts, large inventory, fast shipping. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Hello guys. They have a link to a hosted site for them. I took it to one mechanic and he told me it was cover nut inside the drive that was completely lose, I paid him to fix it, change oil, water pump, spark plugs etc 3 weeks later I took the boat out for the 1st time since the fix and the oil is gone again (resevor completely empty after 30 min on the water). White streaks are an indication that you have water in your gear lube. The Right Tools. ACCOUNT, Find The screw plug will sit countersunk and have a large slot . i found the pdf for the manual on i boats and printed it out (at work of coarse. I pulled the alpha drive Tuesday and have it sitting on the stand I built when replacing the impeller. I would love the pdf if you have it my email is. The sticker on the side of th . After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. Wewill then call you to move forward with payment and shipment! HorizonblueDK Petty Officer 1st Class Joined I looked up in there today with a light. Best $20 you will ever spend and covers every process with diagrams. Trailer Winches, Shop A bench vise comes in handy to hold it while your working on it. Water can get into the drive from a bad seal or a bad oring. Along with the oem manual for the drive this is a pretty useful site too. Answered in 2 minutes by: 10/15/2011. 1995 Sea Ray 185 Mercruiser 4.3 Alpha One. As Pete stated the area youve circled is not gear lube related, its likely leaking somewhere els and presenting itself at the trim ram or your trim ram is also leaking. Fasteners, Boat Windshield Maintenance, Fiberglass & Epoxy Waxes, Boat Cleaning You are using an out of date browser. Ok, either way, if in fact it is the seals, there are 2 areas where the seals are prone to wear, the most common is the upper seals (2) in the upper unit housing where the lower driveshaft passes through, and the other 2 seals are directly under your water pump impeller base housing..which is the lower unit driveshaft seals. If im going to take it apart im going to do the upper and lower while im in there. There is a tiny gasket between the upper and lower halves of the drive. All of the parts we sell are represented thoroughly and accurately to the best of our ability. ha ha if this was a car i would have been elbows deep in this already. its very hard to get to. Parts, Sacrificial Anodes & Mercruiser manual #14 is for the Alpha and contains all the detail you need. I have the Seloc manual 92-2000. My 1990 regal sebring mercruiser 4.3l alpha 1 gen 2 outdrive gears turned into butter since my oil leaked . Then filled the rest of the reservoir after some was pumped in from below. The lube line on the backside of the bellhousing slips over a hose barb and is secured with a cable tie. read more Jason Marine Mechanic 25,417 satisfied customers There is drive line fluid leaking from the lower end (maybe Buy a Service Manual before attempting this repair. Michigan Stinger, Stingrays Trolling Spoons, Bomber Long A 15a Jerkbait Fishing Lures (lot of 6), Floor material for aluminum boat instead of dreaded plywood, This could be last Stripers season on the Hudson River, Lake Ontario Charter Boat Association- LOCBA Meeting, https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube. Founded in 2005, it is the largest collection of Sea Ray information on the internet. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Magnetic Oil Plug Drain Kit Bottom, Mercury - Mercruiser 22-8M0058389 All MC-1, Alpha 1, Gen II, TR & TRS Replaces: Mercury 22-67892A06 GLM 21731 Mallory 9-72651 Redline RL2375 Pro Marine 64892 Sierra 18-2375 . This hose may be leaking or the tie is missing. on redoing the lower unit seals and water pump. Discovered gear oil in my bilge about 1 week after last change. The reservoir is higher than the hole, as I remember. I assume i have to take the upper drive off the boat to do the upper seals? Agreed, I did mine when we had our i/o, it had the same leak, pretty common. Just send me your email. Pumps, Livewell Aerator Pumps Okay, so your circle is a bit misleading. Hank's old enough to have forgotten more than I know, Yes, going to pull it today to check.Sent from my SM-J737V using Lake Ontario United mobile app, As expected, Hank was right. Axles, Boat Trailer Tie Make yourself a drivestand. Water is leaking into the boat at a slow pace through a hole directly above the - Answered by a verified Marine Mechanic . Hi all, I need some help I have a drive fluid leak on my 2013 Bayliner 175 with 3.0 mercruiser with alpha one drive somewhere. Available to Order: Usually ships within 10 days. Detectors, Binoculars & White Streaks in your Gear Lube. Again gear lube inside the u joint bellow is likely the input shaft seal has failed (probably from the bits of rust flying around in there) pressure test the drive to confirm. There is some kind of connection where the check ball and the push pin on the gimbal housing mates. Ill look into getting those replaced. Finally refilled the drive lube reservoir. Restocking fee of 15% may apply in other circumstances. High Back Reclining Helm Seat, Cabin and However, if your anodes get much further eroded electrolysis will damage it. Drive fluid leak on 3.0 mercruiser 2.0-gctid799673. Can you show me a picture of where the fluid is leaking from?? Boats, Propeller Parts & Video, GPS Chartplotters & Accessories, PWC Parts & Got a 98 crown line with alpha one gen 2. Supplies, Boston Whaler, 1972-1993, Please take a moment to donate now. If you're still using a fair amount of gear lube I would listen to Hank (L&M) and check it out to be safe. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Accessories, Pontoon Bimini PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), Mercruiser 22-861150T02 Gear Lube Reservoir Fitting, https://www.wholesalemarine.com/gear-lube-reservoir-fitting-assy-90deg-mercury-mercruiser-22-861150t02/?gclid=EAIaIQobChMI4dTvm5jV8QIVhrLICh0ZvwcrEAQYAiABEgLSFPD_BwE, https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. Parts, Wash Down I didn't think any gear oil was present in that area. Thanks for the replies, alright excellent thanks for all the quick help. Refer to your owner's service manual for its location, if you have trouble finding it. Just an update and a couple of questions about my 2000 Bayliner capri. I did a gimble with a buddy of mine a while back and dont remember using a tool. Savers, Boat Trailer Guides & Provided you filled it in the conventional way from the bottom until it bled out the top vent, then went ahead & topped off the tank, you shouldn't have lost much more than a few ounces after the first run and any air had a chance to purge. Welcome to our site! & Thanks for your help. Also drained the reservoir. GPS Chartplotter and Fish Finder Combo, Find JavaScript is disabled. The monsoonmultimedia.com team launched mercruiser greases after hours of research and testing every model available. Switches, Shore Power & AC Boarding, Paddles & I have a question on my mercruiser outdrive gear oil that seems to disappear from the resevoir. If I had to guess your loosing it thu the upper yoke seal. You really need to have the drive off, it could be just leaking from the O ring between the drive and gimbal house or it could be from the water hose which is loose or split, you can insert a hose pipe into the water passage when the drive is off to create some pressure to see where it leaks from. I have some oil in the bilge but it could have been from the 1st time and me not getting it all completely out. Auto Parts & Accessories; Boat Parts; Share on Facebook. Starters, Marine Solar Power If you have an alpha drive, the drain/fill hole is in frt lower. I have not had any previous Mercruisers with the reservoir, so no experience with it. You must log in or register to reply here. This requires removal of the gimbal ring. I picked up the seal kits and man there are aot of seals in there. Bearing Carrier Retainer Wrench 91-61069T. Tubes, Shop Show More. The customer stated (and sent me pictures) that showed that green drive fluid was leaking between the upper and lower drives. After a few trips, the drive lube reservoir is empty. Show More. Anchor Box Anchors, Fishing Rod & Reel Covers, Boat Shrink Wrap Do you think just referenceing the exploded diagram is enough or do you think its worth buying a shop manual? Backlash Indicator Rod 91-53459. BTY your anodes need replacing. Boat, Boat Buyers Vinyl, Floating Boat Gear oil leak on Alpha one Gen 2 - BAYLINER OWNERS CLUB The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. It may not display this or other websites correctly. Dial Indicator Holding Tool 91-89897. He said the drive oil leak was caused by the shaft seal, maybe a lose cover nut caused the seal to break. Does this sound right? Caulking, Marine Engine The pic youve posted is in fact the out drives gear lube reservoir. Friction, corrosion, water, sand, disuse and heat can all abraid and degrade the rubber. He is saying to get it done right I need to change the bellows (parts $100), seal on shaft, o ring seal, drive resealed ($300), gumbo bearing $100, u joints ($160 each). It is on the opposite side from the plugs, and is very easily misaligned during drive servicing. Am I missing something? Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo . The gasket has a built in seal to prevent it from leaking at the bellhousing. OEM MerCruiser Alpha 1 Gen 2 Outdrive! June 28, 2019 in This Old Boat. The anti-dribble valve just pushes in. I appreciate all of the help. 29 Apr 2013. Aluminum Anode Kit MerCruiser Alpha 1 Gen 2 zinc Salt Water outdrive one II 109 $3143 $8.50 delivery Feb 13 - 15 GMB U-Joint, Cross and Bearing for Mercury Mercruiser Marine Alpha, Bravo, OMC, Volvo Penta Ujoint Universal Joint 72 $1588$16.99 FREE delivery Tue, Feb 14 on $25 of items shipped by Amazon Or fastest delivery Mon, Feb 13 A friend has a 2006 Campion Chase with a Mercruiser 5.0 MPI/Alpha One, approx 100 hours. Manufacturer, Boat Tables & The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. I hope that will stop the leak. HiCustomer Happy to help. The engine only has 100 hours on it, but for the last three years was hardly used (my brother passed last year) . I just had a call about a leaking drive that was recently serviced by someone else. I am wondering if this is normal to fill any leftover spaces in the out drive up to the reservoir. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Received 8 Likes on 4 Posts. Terminals, Marine Fuse Blocks & Handles, Life Jackets & Sockets, Marine Electrical If I start to fill the reservoir, when the vent plug is out, woun't the oil just run out of the hole? 27 Apr 2013 #3 D dingdongs Member Joined & Circuit Fenders, Boat Trailer at start of every season. Accessories, Boat Lift Canopy Are you looking for assistance in finding the right mercruiser greases? Holders, Cabin Accessories & Communication, Auto Pilot Remove the drain plug on the "bullet" (see photo below). It is normal for the oil to "burp" itself and the oil level in the reservoir to drop a little when you run the drive to get rid of any trapped air. Show Less. Not hard at all if your mechanically inclined. Hello Mike. Bullet Skimmer, Paint and Make sure the gear lube reservoir system is functioning as it should. 1997 Silverton 362, 7.4 Crusaders Galley, Barbeque Probably pulled in about 10 or 12 ounces so far. Hardware, Boat Seat Ask Your Own Boat Question. Thanks for that info Mike. Acessories, Fish Cleaning Seems to drop about 1/8 inch per fishing trip. Hardware, Boat If it's leaking you probably need a new $1 or under gasket for that screw. JavaScript is disabled. This page was generated at 08:27 AM. Boat, Sell A Re: Mercruiser Alpha One gen2 leaking oil, but where? mercury alpha I stern drive gear oil leaks through water intake vents and two vent holes near top of lower unit. Accessories, Boat Available to Order: Usually ships within 10 days. Tops, Other All, Boat Bimini Below is a list of tools required to build an Alpha One lower. I'm new to power boat ownership having just bought my brother's 2007 2575 RL I/O. . Another common point is at the propeller shaft. Big_Z Registered Sent from my SM-J737V using Lake Ontario United mobile app. Products, Carbon Monoxide & 2,254. Ask Your Own Boat Question. The 12 oz. Even for gear oil (which is not engine oil). Greetings. Discussion in 'Gas Engines/Drives/Transmissions/Props' started by KHE, Aug 31, 2020. Accessories, Marine Electrical Replaced them, plus water pump, and did a full check on the whole drive train. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Place a drain pan directly under the lower unit. Oil is running out, but we can't see where. Maintenance, Boat Cleaners & Covers, Other The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Show Less. You may skip the engine manufacturer private label oil, but should stick to recommendation. Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Oars, Wakeboard, Wakesurf & Hey, it was very nice to finally meet you yesterday evening & glad you got it all put together & running again.. :bigsmile: A forum community dedicated to Powerboat owners and enthusiasts. If so I have the manual in a .pdf if you need it. My version of the events leading to this problem would be: Just spoke with the mechanic and this is what he said. Deals, Electronics HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak in Boat SolvedDoes your Boat have a Mystery Leak you cannot solve ?Is it fitted with Mercruiser Outdrive ?Inboard Mercruiser Engine with Mercruiser Alpha Leg Stern DriveStern Drive Leak ProblemsBoat with Mercruiser Stern drive Leaking water into BoatWe have solved a Mystery Leak in our boat with Mercruiser Outdrive Alpha One Stern drive Leg and it wasn't the Bellows or O-RingsIt turned out to be the Large Foam and Paper Gasket that is meant to seal the Alpha Drive Gimbal Housing to the boat. I highly recommend getting the Mercruiser manual. I took off the drive, drained the oil and pressure tested it. This is a VERY serious condition which will eventually lead to serious damage. Maintenance, Pumps and First of all the Alpha is not the engine but the outdrive (transmission). After running the boat for a few weekends I noticed that the gear oil was leaking out of a small drain hole on the lower unit housing on the opposite side of the drain plug (slow leak). All of the parts we sell have been used in freshwater only. Accessories, Marine DC Power Plugs Ventilation, Interior & Cabin No sign of water in the oil, looked like new. The vent hole plug will be high up on the lower unit case and marked accordingly. Check the fittings, hose and transom housing fitting of that system to verify its not the source of the lube in the bilge. Accessories, Electronic Navigation Drive was in up-position on the trailer. This page was generated at 08:27 AM. Winches, Boat Motor Supports & Sealant, & I was going to take the valve out, but not sure if I should with the Gimbal housing still on. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Smoke Start Over Different Model > Different Engine Section > OIL RESERVOIR COMPONENTS.

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